Made in Germany
Bader Anlagenbau GmbH

Alkalic Hydrolysis Systems

World innovation!
The PUUR coffin can be placed in the unit together with the human body.
The PUUR coffin can be placed in the unit together with the human body

Overview

Alka Eco Liquification (Alkaline hydrolysis)

In our December 2024 generation, Alka Eco Liquification Systems, we achieved, through a revolutionary innovative concept, huge energy savings through the newest energy recall system! You can save up to 45% on monthly energy costs. The listed KW are BEFORE THE ENERGY RECALL SYSTEM and estimated.

Therefore, the implementation of the innovative energy recall system is expected to reduce energy costs.

The actual cost of energy, water, and chemicals will be much lower than before. Your total investment will reach breakeven much sooner.

We applied for government funding for our customers as well.

  • Main pump: 5,5 kW
  • Oil Heater: 160,0 kW
  • Oil circulation pump: 5,5 kW
  • Aircooler: 1,1kW
  • Discharge pump: 2,2 kW
  • Scrubber pump: 2,2 kW
  • Heat recovery pump: 1,1 kW
  • Drying System: 2.5kW
  • Mill: 2kW
  • Exhaust: 0,5kW
  • Utility Kompressor: 2,2kW
  • TOTAL: 185kW (400V, 50Hz, 3Ph)
Mass 280kg mass in total
Water 1000 liters
Potassium Hydroxide 50 kilos of KOH flakes
Bone Drying * KW of furnace
Sulfuric acid concentrated 3.5 liters of sulfuric acid

* The drying cabinet for bone drying. Depends, if you want a circulation only or a circulation with air transmission through the scrubber, there is a difference in quotation.

Our newest energy recall systems are world innovations – the only ones of their kind and not TRL9-level anymore! All current in-use and on-the-market units of other manufacturers that participated in the Dutch TAUW survey are at the TRL9 level (this means developed out).

The Dutch RVO’s energy specialist came to this conclusion. He came to this conclusion after reading the full report on www.tauw.nl about Resomeren, which came out early in 2024. We also participated. After reading his conclusion, we decided that we would innovate and redevelop our units for humans as well as for pets. The special PUUR coffin with inside the human body can be inserted in our system! Our newly developed units will distinguish themselves significantly from those surveyed. Energy savings of up to 45% make those the most innovative systems.

Please check out our latest energy recall systems Alka Eco Human (for humans) and Alka Eco Animals (for animals).

Energy power system

Energy power system!

When the power supply is not sufficient when you like to use several units and in combination with electric furnaces!

General System Set-Up

Quick Process Overview

Possible Integration

Examples and Thesis for Crematoriums

The Dutch government prefers the term alkalic hydrolysis to be used.

Please check above under Possible Integration:

  • KOH (Potassium Hydroxide), particularly focusing on the quantity of KOH used per process in kg and the guarantee regarding green energy sources.
  • General question “Why can potassium hydroxide not be used to remove atmospheric carbon dioxide?
  • We were told by specialist that in the process of production of KOH there is no release of CO2. Should you want that in written, pls feel free to contact the supplier Brenntag.
  • Modifications possible: We can offer a unit with two doors see drawings, and we can use the heat of your electric furnaces to maintain process temperature. This can save you even more energy!

Are there any laws or guidelines from the government in the Netherlands for the use of alkalic hydrolysis systems?

  • Right now, we are waiting until February 2025 for the European guidelines, but one thing is for sure, the Dutch NVWA says, animal alkalic hydrolysis needs to be done at 5 bar, 150 degrees Celsius. I got that from one of my customers, she contacted the NVWA.
  • The Dutch NVWA advised the government to include us in the survey of the Dutch environmental company TAUW in 2024, they did a study about human effluent.
  • Bader Anlagenbau GMBH fully complies with https://www.tuvsud.com/en