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Made in Germany
Bader Anlagenbau GmbH

Alkalic Hydrolysis Systems

By innovator Ludwig Marie Louis de Haan
It is possible to insert the recycle able carton PUUR coffin, together with the human body. No risk of biocontamination.
The PUUR coffin can be placed in the unit together with the human body

Overview

Alka Eco Liquification (Alkaline hydrolysis)

In our December 2024 generation, Alka Eco Liquification Systems, we achieved, huge energy savings through the new energy recall system!

You can save a lot on monthly energy costs. The listed KW are BEFORE THE ENERGY RECALL SYSTEM and estimated.

In start mode, the total power consumption is theoretical 185KW, but that is gross usage.

Since our energy recall system is generating savings of 50-80%, the gross usage of KW is not fully applicable, because each new cycle, with re usage of the hot Effluent, your total cost is already much lower.

To reuse the hot effluent, you will save a lot on the cost of KOH, energy to cool down the Effluent, and to heat it up for the next cycle. This cost a lot of extra energy. This extra energy is now saved, when the hot Effluent is reused.

In general:
You will also save monthly a lot on water, chemicals cost, energy usage. The total energy savings depend on the configuration you choose.

Alka-Eco-Human and Animal-01
  • Main pump: 5,5 kW
  • Oil Heater: 160,0 kW
  • Oil circulation pump: 5,5 kW
  • Aircooler: 1,1kW
  • Discharge pump: 2,2 kW
  • Scrubber pump: 2,2 kW
  • Heat recovery pump: 1,1 kW
  • Drying System: 2.5kW
  • Mill: 2kW
  • Exhaust: 0,5kW
  • Utility Kompressor: 2,2kW
  • TOTAL: 185kW (400V, 50Hz, 3Ph)
Mass 280kg mass in total
Water 1000 liters
Potassium Hydroxide 50 kilos of KOH flakes
Bone Drying * KW of furnace
Sulfuric acid concentrated 3.5 liters of sulfuric acid
Mass 280kg mass in total
Water 1000 liters
Potassium Hydroxide 50 kilos of KOH flakes
Bone Drying * KW of furnace
Sulfuric acid concentrated 3.5 liters of sulfuric acid

* The drying cabinet for bone drying. Depends, if you want a circulation only or a circulation with air transmission through the scrubber, there is a difference in quotation.

Our latest energy recall systems and innovations are designed to deliver significant energy savings, ranging from 50% to 80%. Currently, we’re pursuing CE and ATEX certifications to ensure our systems meet the highest standards.

Please check out our latest energy recall systems Alka Eco Human (for humans) and Alka Eco Animals (for animals).

Energy power system

Energy power system!

When the power supply is not sufficient when you like to use several units and in combination with electric furnaces!

General System Set-Up

Alkalic hydrolysis humans and animals, example of set up

Quick Process Overview

Possible Integration

Examples and Thesis for Crematoriums

The Dutch government prefers the term alkalic hydrolysis to be used.

Please check above under Possible Integration:

  • KOH (Potassium Hydroxide), particularly focusing on the quantity of KOH used per process in kg and the guarantee regarding green energy sources.
  • General question “Why can potassium hydroxide not be used to remove atmospheric carbon dioxide?
  • We were told by specialist that in the process of production of KOH there is no release of CO2. Should you want that in written, pls feel free to contact the supplier Brenntag
  • Modifications possible: We can offer a unit with two doors see drawings, and we can use the heat of your electric furnaces to maintain process temperature. This can save you even more energy!

Are there any laws or guidelines from the government in the Netherlands for the use of alkalic hydrolysis systems?

  • Right now, we are waiting for the European guidelines, but one thing is for sure, the Dutch NVWA says, animal alkalic hydrolysis needs to be done at 5 bar, 150 degrees Celsius. I got that from one of my customers, she contacted the NVWA.
  • The Dutch NVWA advised the government to include us in the survey of the Dutch environmental company TAUW in 2023, they did a study about human effluent.
  • Bader Anlagenbau GMBH fully complies with https://www.tuvsud.com/en